Innovative education reform New electromechanical technology teaching project
New teaching products for innovation and entrepreneurship-teaching robot manipulator
AT-Q1 --- AT-Q9 has a total price of 420,000 yuan, and provides free product development manuals for 8 projects, technical drawings, case procedures, engineering teaching guides and other teaching and development materials!
As a form of modern education, higher vocational education is the product of a certain stage of economic and social development. It must constantly adjust and optimize its own development strategy according to the evolution of regional industrial structure, changes in production technology, and the speed of economic growth. Guide and encourage teachers to actively serve enterprises and society in accordance with the requirements of national higher vocational college construction. Teachers participate in industry and enterprise technological innovation and development, actively carry out technical services, and enhance the cooperation between schools and enterprises.
Company Profile:
Zhuhai Huapu Automation Technology Co., Ltd. is a high-tech company invested and established by a technical team and related companies. It has a united, dedicated, pioneering, sophisticated and experienced scientific research and development team. ", The enterprise spirit of" customer satisfaction as the principle "and the enterprise orientation of" based on market demand ", the company is committed to the innovative development and research and manufacture of teaching robots and teaching manipulators combining engineering and learning, and has supported more than 20 large Technical school customers. Continuously providing high-quality, practical and reliable teaching robots, teaching manipulators and new technologies and control equipment in line with the industry, and developing higher-performance and cost-effective teaching robots and teaching manipulators are our tireless pursuits. Perfect services are regarded by us as Life, ensure peace of mind!
Design ideas:
After market research, industrial enterprises hope that the undergraduate, vocational and technical secondary school graduates of mechanical and electrical majors need to master the core skills :; master the development design and manufacturing of typical automation equipment; master the basic industrial pneumatic equipment Development and combination; master the connection of the control system with DC motor, servo and stepper motor; master the coordination and connection of common sensors and mechanical structures, etc., professional in electromechanical, mechatronics, automation, electronic information, etc. If the core professional skills above the graduates are well learned and mastered, coupled with good ideological style and character, they will definitely become highly skilled talents welcomed by industrial enterprises.
This project takes the robot manipulators currently in urgent need of industrial enterprises as the version. It designs and develops teaching manipulators, robot production, learning and research, teaching new machines and new teaching products for innovation and entrepreneurship of TV university students. The upgrade is successfully docked. It is this kind of connection that can greatly strengthen the interaction between schools and enterprises, and solve a series of problems that have hindered the production, education, research and school-enterprise cooperation in the past. Through our company's teaching robots and robots, we can strengthen the communication and collaboration between teachers and students and enterprises, help build a platform for students to show themselves and display their talents in the enterprise, and help to strengthen the dependence and relevance of school-enterprise cooperation and symbiosis . Transformational development, innovative development, and improved development, so as to keep pace, work hard, and become the engine of the regional industrial innovation system.
Technology Innovation Project
1. AT-Q1 robot welding automation teaching training (automatic programming robot welding teaching training system) (motion controller control, teaching learning type, convenient programming) quotation: 98,000 / unit, including plasma welding machine, demonstration Workpieces and work fixtures, control system cabinets.
Automatic programming welding machine has: open structure, learning automatic editing program, easy to use, rich in functions, high reliability and so on. With the rise of emerging equipment like laser welding, laser engraving machines, three-dimensional coordinate measuring instruments, etc., it has shown its huge development potential and application prospects in all aspects of industry. Learning welding robots are used in teaching, making teaching directly in line with the latest industrial technology. Welding robot mainly includes robot and welding equipment. The robot consists of a robot body and a control cabinet (hardware and software). The welding equipment, such as plasma welding, is composed of welding power supply (including its control system), wire feeder, welding gun (clamp) and other parts. 3. Learning welding robot control system (advanced instant drawing and automatic programming system)
1) The learning welding robot control system software is based on Windows, developed using DSP technology, the hardware uses PCI interface, and has a 6-axis linkage function. Main functions of the system:
l Number of linkage axes: 6 axes and 6 linkage
l Program verification function
l Automatic, jog, step, hand crank, zero return function
l Quick positioning (G00), linear interpolation (G01)
l Circular interpolation (G02, G03)
l Extended arc (circle + straight line) interpolation (G02, G03)
l Pause (G04), thread function (G33)
l Set / Return to the origin of electrical appliances G29, G30)
l Backlash compensation, spot radius compensation (G40, G41, G42)
l Coordinate rotation function (G68, G69)
l Subroutine call
l Static / dynamic simulation
l Automatic acceleration and deceleration control
l Maximum no-load step frequency: 1MHz
l AutoCAD graphic file conversion function (DXF file)
2) The running program can be operated by computer or panel
Panel operation: A total of six buttons on the panel are: + X, -X +, Y, -Y, Start, Stop. Press + X, -X +, Y, -Y to move the table forward or reverse. Press the Start button to run the program; press the Stop button to stop running.
Computer operation: Click "Start" with the mouse or press the Enter key to run the program automatically.
3) Convenient maintenance teaching
In order to facilitate maintenance teaching, the control system is made into a teaching board form. During the learning process, students can clearly understand: (1) learning the composition of the welding robot control system (2) the operation of the X, Y, Z axis and C axis motors 〠Motor speed (3) Operation of automatic welding machine system (4) Execution of sensors and limit switches (5) Action of relay (7) Action of contactor (8) Change of rotation system of manual pulse, etc. A variety of switches for fault simulation are added to its part to allow the instructor to accurately manufacture the faults of various components and the instructor to set up various components for the students to eliminate. Learning CNC009 welding teaching robot provides schools with various fault simulations and also provides teacher maintenance training. It is also convenient for teachers to guide students to develop learning welding robots, learning laser welding, learning laser engraving machines, and learning models for industries and enterprises. The application and development of emerging equipment such as three-dimensional coordinate measuring instrument realizes the maximum benefit of technical teaching.
2. AT-Q2 automatic spraying teaching robot, manipulator Price: 58,000 / unit, including air pump and paint tank, demonstration workpiece and work fixture, control system cabinet.
As we all know, paints are generally added with volatile and flammable liquids. The mixture of them will be toxic when invading the human body and will cause harm to human health. With the modernization of enterprises and the improvement of automation level, manual and manual operations in high-risk and polluted working environments such as paint spraying are increasingly unable to meet the needs of continuous production. In the industrial production field, various types of products are sprayed, such as mobile phone cases and PDAs. , MP3, laptop computers, power tool shells, various electronic product shells, toys, etc., have good promotion and application prospects. In addition, it can improve work efficiency, reduce the harm to the human body when painting, and also stabilize product quality. Important means. The market demand is large, the product is easy to form scale, and easy to realize industrialization. The four-axis five-dimensional automatic programming CNC2009 numerical control system developed by Zhuhai Huapu Automation Technology Co., Ltd. does not need to rely on senior engineers for programming. Ordinary workers can complete the robot and manipulator motion programming independently with a little learning.
3. AT-Q3 five-degree-of-freedom teaching robot (PLC control, DC motor drive) quotation: 18,000 / unit, including demonstration workpieces and work fixtures, control system cabinet.
The five-degree-of-freedom reclaiming teaching robot is an electromechanical integration teaching, experiment, and training platform, which is mainly used for students, colleges, and universities to study the principles and control principles of experiment-related institutions and control principles, such as computer, electricity, automation, electronics, measurement and control. , Single-chip microcomputer, etc. to control the electrical parts and mechanical mechanisms of the teaching robot, learn to master the use of DC reduction motors, travel switches, solenoid valves and other control drive components, understand the basic principles and applications of gripping mechanisms, gear transmission mechanisms, etc. The five-degree-of-freedom teaching robot involves a wide range of knowledge and has a very good teaching effect on training students' comprehensive application ability. It is a good platform for experimental training teaching in engineering colleges. In order to meet the needs of different users, the machine design is adopted
With a modular structure, it has a variety of mechanical transmission mechanisms. At the same time, the application of independent control circuits and modular design concepts complete the separation of the robot body and the controller. The user can choose to configure PLC and single-chip controllers of different brands and performances according to their own requirements. And signal conversion circuit board products, to facilitate students 'innovative development, and provide a good platform for customers' secondary development.
Structure overview: The five-degree-of-freedom reclaiming teaching manipulator mainly includes three parts: the manipulator body, the controller and the material transport vehicle. The main body of the manipulator includes four rotating shafts such as a rotating base chassis, an arm mechanism, an elbow mechanism, and a clamp mechanism. In addition, there is a program-controlled unloading table (carriage), and the controller includes the main control CPU, power module, emergency Stop switch, signal conversion circuit, drive circuit, etc. The whole device is accurately positioned by the travel switch. The terminal of the arm also has flexible mechanical clamps that can pick up and place objects and form a continuous motion. Combined with complex procedures, it can imitate the automatic picking process of industrial robots.
Supporting engineering teaching content: material selection, structural technology, degree of freedom of mechanism, toothed helical gear transmission, shaft structure, combination and assembly, programmable controller instructions, electrical control.
4. AT-Q4 three / five-axis universal application teaching XYZ manipulator (CNC table) teaching XYZ manipulator, XYZ teaching manipulator quotation: 28,000 / unit, including demonstration workpiece and work fixture, control system cabinet
Three / five-axis universal application-type teaching XYZ manipulator (CNC table) is an advanced electromechanical production equipment, widely used in industrial manipulators, engraving, dispensing, SMT placement, handling, inspection devices, tomography, small CNC Machine tools and other fields.
Industrial enterprises hope that undergraduates, vocational colleges, technical secondary school graduates of mechanical and electrical majors need to master: the coordination and connection of control systems and stepper motors; master the coordination and connection of control systems and servo motors; control systems (motion control Card) Coordination and connection with servo / stepper motors with X, Y, Z three-dimensional and above coordinates.
In the teaching field, through the study of "three-five-axis universal application-oriented teaching XYZ manipulator (CNC table)", we strive to build a platform for students to show themselves and display their talents in enterprises, and enhance the dependence and relevance of school-enterprise cooperation and symbiotic win-win.
1. The HP-AT-ACNC4-5 axis program controller fully supports the commonly used CNC software of CAM / MACH3 / Wentai / TYPE. After the software is installed on an ordinary computer, it can communicate with the program controller for programming.
2. Gantry structure, the whole body is 10mm thick high-strength imported aluminum alloy material, strong and durable, small inertia, stable dynamic performance, long-term use without deformation, stable accuracy, making positioning accuracy more accurate.
3. The XYZC integrated linear guide rail of the orthogonal gantry adopts a bearing steel with a diameter of 16 on the surface of titanium, and the surface hardness is more than 60 degrees. The screw adopts a diameter of 14 double nuts (automatic anti-backlash) T-shaped screw and the new ICAN57, 42, 35, 35 stepping motor, can fully guarantee the rugged and precise performance.
4. Slide stroke, table size according to user requirements, maximum moving speed: 2.5 m / min, 4-5 ICAN stepper motors drive one low-voltage electrical control box and control box workbench bracket.
4. The manipulator scans and detects the jig holder, and the C-axis rotating head of the jig holder.
5. Power supply and auxiliary switches, electrical materials.
5. AT-Q5 four-degree-of-freedom pneumatic manipulator quotation: 18,000 / unit, including demonstration workpieces, work fixtures, and control system cabinet.
Aote AT-3 pneumatic manipulator can complete: grasping the material with the hand, moving the arm up and down, back and forth and rotating 90 (180) degrees and other actions, used to automatically grab the automatic loading and unloading materials for stamping and forging in industrial production. Digital programmable logic (digital PLC) control, accurate stroke positioning and reliable operation. With the development of industrial mechanization and automation and some advantages of pneumatic technology itself, pneumatic manipulators have been widely used in various enterprises in production automation.
Aote AT-Q pneumatic manipulator parameters:
Serial number
Device name
Technical Parameters
1
Pneumatic manipulator
1
Action type: double action
2
Use fluid: air
3
Working pressure range: Kgf / cm2 (KPa) 1.5 ～ 9 (150 ～ 900)
4
R axis: 90 ° 63X90 °; 180 ° 63X180 °
5
X axis: Model (cylinder diameter mm) 20 (20) 32 (32); output (Kgf) 3.1xP 8xP
6
Y axis: model (cylinder diameter mm) 20 (20) 32 (32); output (Kgf) 3.1xP 8xP
7
Z axis 90 ° 0-90 ° 30-90 °; 180 ° 10-180 ° 30-180 °
8
H axis parallel mechanical clamp 20 -32; Y type mechanical clamp 20 32
9
Large mouth mechanical clamp 20 32
Installation method Desktop installation, detachable
Body weight 62kg
Dimensions (arm length * width * height) 350 * 250 * 500mm
Power 1KW
Power supply and control 220V, 50Hz; (with digital PLC and electrical control system)
Power capacity 1KVA,
The four-degree-of-freedom pneumatic manipulator is a typical product of mechatronics technology. The manipulator uses a cylinder to realize all movements and uses PLC to control it. The manipulator can be widely used in engineering teaching and practical training of courses such as pneumatic technology, digital PLC and electrical control, computer control technology, etc. The teaching effect is ideal. Use the manipulator to achieve: programming-installation-commissioning-operation-detection of actual training, and under the guidance of the training instruction manual to obtain more work experience close to actual industrial applications. Through practical operation, the PLC programming skills and practical application capabilities are further strengthened. At the same time, the common sensors and pneumatic components are recognized, and the various industrial applications of pneumatic manipulators are understood.
Supporting engineering teaching content: composition of pneumatic manipulators, selection of pneumatic components, assembly and assembly of pneumatic systems, programmable control programming, control methods of pneumatic components, design and installation of electrical control boxes, etc.
6. AT-Q6 3-5 axis horizontal walking machine reclaiming teaching manipulator quotation: 42,000 / unit, including demonstration workpiece and work fixture, control system cabinet.
The AT-Q 3-5 axis manipulator uses a horizontal row structure. The self-developed new bracket and its integrated structure with slide rail not only reduces the installation space, but also reduces the production cost, strengthens the roller structure, and realizes high-speed and stable operation. The manipulator truss can be independently installed to the ground, simplifying the mechanical structure and electric control, stable operation and convenient maintenance.
Advantages of the teaching robot for horizontal walking machine reclaiming:
1. The upper and lower arms adopt imported precision linear slide rails, which improves the degree of sway produced by the traditional guide rod type operation process. Point storage
2. The horizontal movement of the machine is driven by frequency conversion motor, with smooth operation speed and accurate positioning; ensuring smooth and accurate movement and displacement. Improve the accuracy of pinch points. , Fixed rotation 90 degrees, can be used with fixed mold or mobile mold to take out the product,
3. The drawing seat adopts high-strength mechanical transmission structure, thick and durable angle rotating frame, unique and flexible rotating frame. Chinese computer operation control, can memorize and archive product process parameters. 3-5 axis, wide operating range, flexible movement, especially suitable for spraying more complex workpieces, ensuring quality and improving work efficiency.
7. AT-Q7 automatic cutting, spraying, welding, feeding rail type teaching manipulator quotation: 56,000 / unit, including demo demo parts and work fixtures, control system cabinet.
The automatic cutting, spraying, welding, feeding multi-function manipulator adopts rectangular coordinate form, which is composed of X, Y, Z, R wrist joint rotation axis four axes. X-axis, Y-axis, Z-axis, R-axis are all driven by servo or stepper motor. Cutting, spraying, welding, and feeding are respectively composed of a variety of Z-axis robot arms. The angle of the Z-axis robot arms can be adjusted by computer. It adopts the most advanced four-axis learning control system in China and has good working stability. Friendly man-machine interface, easy programming, operation and maintenance; easy operation. High control accuracy and stable performance. The main motor adopts 200-1000W stepper motor; equipped with man-machine panel, which is convenient for 4 free parameter modification; repeat positioning accuracy ± 0.05mm. Equipped with electrical control box. Power supply: 220V, 50Hz; power supply capacity: 2KVA. The mechanical arm is thick and firm, with flexible rotation and controllable speed.
And has the statistics of production output, display function; the system stores multiple working procedures, according to production needs can be arbitrarily selected, easy to choose and manage production.
8. AT-Q8 five-degree-of-freedom rectangular coordinate teaching robot (motion controller control, teaching and learning type, easy to program) quotation: 37,000 / unit, including demo parts and work fixtures, control system cabinet.
The AT-Q14 five-degree-of-freedom rectangular coordinate robot independently developed and produced by our company adopts a rectangular coordinate structure, a stepper motor is pneumatically driven, and has a maximum working load of 2 kg and a repeated positioning accuracy of ± 0.05mm. It adopts 6-channel industrial motion card control and its system, with high control precision and stable performance. Equipped with electrical control box. With manual teaching and automatic programming function, the product is mainly used for transportation, arc welding, glue coating, spraying, cutting, chopping,
Vocational teaching, scientific research and other fields. Power supply: 220V, 50Hz; power supply capacity: 2KVA.
The system provides students with an open and innovative experimental platform. Through innovative experiments such as personal assembly, debugging and application development of various typical electromechanical products, students can fully master the application and integration of mechatronics technology to help students To understand the components of the system from the perspective of the system as a whole, so as to master the composition, function and control principle of the electromechanical control system; master the selection of mechanical transmission components, the design of structural parts, the selection and use of sensors, the selection and use of motors, and computer programming And debugging, so that students can get comprehensive training in the design, assembly, and debugging capabilities of electromechanical systems.
Features
² Multiple control: robot system integrated manual control, PLC control, motion control card or embedded control;
²
Open system: Open motion control platform based on PC motion controller, dynamic link library and control functions are fully open, flexible control, and convenient for secondary development, students can program and debug electromechanical control systems as needed;
9. AT-Q9 6-axis teaching robot (motion controller control, teaching and learning type, easy to program) quotation: 73,000 / unit, including demo parts and work fixtures, control system cabinet.
Our company develops and develops ZHHP-RB06 6-axis teaching manipulator. The product incorporates new technologies and new processes. Its features are reasonable structure, advanced performance, high precision, and strong practicability. The six axes are driven by stepping and digital AC servo motors , Suitable for high precision and fast operation. Product specifications 500 * 600 * 1500mm. The vertical multi-joint series connection structure is adopted, the maximum working load is 5 kg, and the repeated positioning accuracy is ± 0.05 mm. It is mainly used for welding, industrial painting, gluing, cutting and other operations in industrial production. Products are mainly used in machine tool, home appliance, automobile, motorcycle, light industry and other industry parts handling, arc welding, glue coating, spraying, cutting, loading and unloading and handling, teaching, scientific research and other fields. In the future, the product will be widely used and has a broad market prospect.
Features:
1. The controller uses AFDX05 motion control chip, up to 20 levels of motion command buffer, especially suitable for high-speed multi-line segment or circular continuous interpolation motion control; 6-axis linkage, using 5.6-inch LCD screen to execute ISO international standard G code ; Multi-layer circuit board, 32-bit high-performance CPU and ultra-large-scale programmable device FPGA, the entire process of the system uses surface-mount components, so that the entire system is more compact;
2. 48-channel input, 40-channel output interface, full optocoupler isolation, strong anti-interference, stable operation
3. There are manual, automatic, zero return, handwheel, edit, input operation, single-step handwheel mode; can operate the manipulator through the keyboard or teaching box; on the basis of teaching programming, command six step / Servo motor completes the specified action
4. The main spare parts are equipped with 6-axis control system and electric box, stepping motor, star reducer, aluminum alloy arm, bracket, steel base
5. The teaching programming process supports absolute position, relative position, delay, waiting for any IO port input signal, controlling any IO port output signal, program block cyclic call and so on.
6. The working speed is flexible and adjustable. The product is suitable for teaching and scientific research. It is suitable for the transportation, arc welding, glue coating, spraying, cutting and other fields of machine tools, home appliances, automobiles, motorcycles, light industry and other industry components. In the future, the product will be widely used and has a broad market prospect.
Supporting engineering teaching content: composition of 6-axis manipulator, material selection, star gear transmission, working principle of stepper motor, 6-axis control system and its programming, design and manufacture of electrical control box.
Technical Parameters:
Item Parameter Model AT-Q
DOF 6
Drive method Stepping (servo) drive effective load 3kg
Repeat positioning accuracy ± 0.5 mm
Motion range J1 axis ± 150 °
J2 axis ＋ 120 ° ～ ï¼85 °
J3 axis ＋ 85 ° ～ ï¼170 °
J4 axis ± 160 °
J5 axis ± 115 °
J6 axis ± 300 °
Rated speed J1 axis 2.18rad / s, 125 ° / s
J2 axis 2.09rad / s, 120 ° / s
J3 axis 2.18rad / s, 125 ° / s
J4 axis 3.93rad / s, 225 ° / s
The application of robotic manipulators in the SME industry has reduced the risk of defective parts caused by workers' misoperation, lowered costs, reduced labor consumption, reduced the impact of harsh working conditions on workers' bodies, improved working conditions, and reduced workers' labor; Improving production efficiency and stabilizing product quality; it is of great significance for enterprises to accelerate technological innovation, technological upgrade speed, improve enterprise competitiveness, and industrial transformation.
In addition to the basic skills training in electromechanical manufacturing technology and technology, the school is also reflected in comprehensive training programs such as direct recognition and hands-on operation of electromechanical systems with typical industrial backgrounds, and it is also contained in innovative practical training programs. The training program emphasizes the combination of machinery, electronics and computer control technology, breaks the boundaries of disciplines, covers all aspects of modern design, manufacturing, testing, control and management, and maximizes the concept of new technology innovation for industrial services. For non-technical factors, the task of engineering education focuses on the formation of students' concepts, awareness, and attitudes. In such an era of continuous adjustment of industrial structure, rapid development of science and technology, and multicultural blending and collision, the industrial automation new technology innovation and application center is based on improving the level of regional economic development, making an article on "integration", and working on "docking". Create characteristics on "service".
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