Detailed description of luxury hardcover - processing technology (6)

5. Locking head operation and requirements


Locking head refers to the process of cutting the upper and lower ends of the book by cutting the three sides of the book with a silk string to replace the plug cloth. Because the color of the silk cord used is generally two, help to lock the flower head. The flowers that are locked with silk cords are durable, beautiful and unique, and can match the books of Jinkou and Huakou. The following points are performed during operation.


1 Before operation, the 1.5-2mm thick cardboard is cut into square slats. Its length is about 10mm longer than the back of the book or the width of the back of the book. It is used as the bones of the lock head (as the role of the ribs in the plug cloth). The wire with a diameter of 1-1.5 mm was put on the needle and used.


2 In operation, firstly, a book block after pulling up the ridge (or square back) should be erected, with the top of the head or the cut of the foot pointing upwards, and then the flower head bones (cardboard strips) should be centered on the incision and connected with the back of the book. In the position, the slats of the muscles are flush with the back of the book, and then the bones are held by one hand and the other hand is locked by a needle with a thread.

Figure 8 lock the first step


3 When locking the flower head, insert the needle from the first post of the book block (Fig. 8-1), wear it to the nearest stitching line of the sewing line stitching, pull the rope to tie it, and then put the yarn of another color (don't wear it) The needle) is tightened and knotted with a needle thread and a cardboard cardboard lock (Fig. 8-2). When the lock is over 5, 6 posts, the stitching is fixed once and the connection is firm. When the last stitch is locked, it is still tied to the stitching line of the last post block book with the method of starting the head and leaving about 10mm of the rope head, after the locking of the flower head, the excess bone plates at the two ends are cut off. , complete the lock operation process (Figure 8-3, 8-4, 8-5).


The operation of the locking flower head requires: a. The length of the used wire rope is arbitrarily selected according to need, but it is not allowed to have a connector on the head of a book; b. The wire rope is loosely connected and the locking head is flush with no gaps, And so on; c. The width and thickness of the slats are the same, and there is no spillage, indentation and de-roping after the lock.


After locking the flower head book block, the adhesive book backing and sticky book backing paper are performed.


6. Sticky cheese paper operation and requirements


Sticky cheese paper refers to the processing of sticking a cylindrical paper on the back of the book that has finished the back of the book.


The function of the cheese paper is to firmly connect the book block and the book case, increase the strength of the back of the book, make the book form firm, not loose and deform and enhance the appearance grade. Caliper paper is commonly used for circular endorsers with a thickness of more than 30mm (300mm or less can be used).


1 cheese paper materials and specifications


The package paper is generally made of 100g/m2 kraft paper. This paper has good tensile strength, high strength and firmness. Its length is 4mm shorter than the book block, and its width is twice the back arc length plus 5mm sticky mouth (Figure 9-1).

Figure 9-1

2 cheese paste


First of all, cut the cut sticky paper with sticky adhesive and make it into a cylindrical shape (adhesive interface on one side), and then stick the adhesive interface on the back of the back of the book, and then stick the adhesive on the side of the back of the book. Stick firmly (Figure 9-2).

Fig. 9-2 A: Cloth or flower head rope B: Book block C: Book back cloth D: Book back paper E: Cheese paper


After the cheese paper sticks, the whole process of book block modeling is completed. When the book block is assembled with the book case, the exposed side of the packaged paper is coated with an adhesive and the middle diameter cardboard of the book case is glued to complete the processing of the packaged paper.

(to be continued)

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