High-speed horse-riding stapler (below) - Ultra-high speed, high value-added, automatic and efficient equipment

(High-speed saddlestitching) Speed ​​and Consistency Previously, a stapler was used to process the beginning (trilateral open) or closed (open both sides) of the signature, and the signature was mixed with regular signatures, irregular The signature of the book and the signature without the overlap are really an art. Especially when you want to make it faster, then that's really the case. "Anyone can run a stapler well at a rate of 150 copies per minute," said Bill Graushar, deputy manager of the Postpress Technology Division at Quad/Graphics. "But once your speed exceeds 200 copies per minute, you need to have a lot of experience in order to maintain the consistency of the operation." Binding should have different characteristics for different printed products. John Morgenstern, a consultant with Heidelberg Web's product operations and planning department, said that for sample printing, a very large number of long-run printing businesses, speed is the most important feature. Paschall said that in this regard, Ferag has a competitive advantage. "There is no speed for a binding device to be close to ours." He pointed out that even folding, cutting, and light can be done at the fastest speed. Other requirements for relative speed When high-speed bookbinding equipment is used on medium-sized presses, it does not fully exploit its advantages. Stirnimann of Muller Martini said that when medium-sized presses can choose high-speed binding, they usually only produce at an ordinary speed. “We often see fairly fast binders (up to more than 200000 per hour) operating at only 8,000 to 10,000 volumes per hour in low-speed systems. Our Tempo binder technology can be used on smaller presses at speeds exceeding 15,000 volumes per hour. This changes their manufacturing costs and is a very reasonable investment for the entire system,” explains Stirnimann. Revolutionary improvements to the motor and control system make these bookbinding systems run at higher speeds. Currently, the auxiliary motor and motor drive system can achieve incredible high-precision positioning, speed matching relationship with other parts (such as collation and ridges), and can have a wide time variation range to accommodate Various kinds of books are bound. Give me a dark body However, for printers, especially journal printers, they are now faced with providing customers with more high-value-added services in addition to speed. "Comprehensive multifunction devices are very important - just as important as high speed," Morgenstern said. "The speed can meet the requirements of not exceeding the deadline for the issuance of periodicals. At the same time, the publication work of periodicals is also becoming more and more complicated. The optionalness of binding methods and the use of various kinds of hidden machines are constantly increasing." Five in the future In the ten years, these functions that can provide added value are likely to be realized. They are: 1. Fake cover - binding a cover on a real cover! Why do publishers need to add a cover? One reason is to protect it during the mail delivery process. Usually, this kind of fake cover was used as a hint that the subscription will end. The printer integrates the postage and reply cards into a no-cost reply by means of the receiver. The use of fake covers can save a lot of money and postage, especially mail that can be used to separate supplemental orders. 2, there are a variety of options for binding and inkjet! This does not mean that a new device has been created, but rather new usable aspects for medium and small presses. Stirnimann said that Muller Martini’s mid-size press has shifted from choosing a regular binding device to choosing a binding that is more flexible, selective and personal. Nowadays, such binding devices with selective delivery devices are the primary considerations for printers to purchase new binding devices. QTI International Co., Ltd., the manufacturing division of Quad/Graphics, has been working on linking its FCS-1000 and FCS-500 type selective controllers to the smaller presses. These controllers can support a variety of inkjet printers and have been designed primarily for saddle stitching. The FCS-1000 controller is linked to Muller Martini's Primagajf saddle stitcher and its optional control system can be upgraded. Muller Martini also has its own in-line bookbinding control with optional features. Recognizing the potential of the untapped market, Videojet (a radio information system company) and Domino Amjet offer selective functionality in their VIP NT and Graftek Line Controller, respectively. Because the total number of sheets can be changed for an optional delivery device, it may accumulate more than 50 pages. However, the paper cutter can achieve a uniform high-quality cut through a variable paper counter that has been designed. cut. The use of inkjet to complete recording addresses, code and personalized covers, order forms and personal signatures is expected to continue to increase. The survey shows that inkjet technology is still heavily used for bookmaking and ordering company addresses for binding samples and journals. Information and personalization features. Innovative printers are still trying to design full-length, real-time control, personalization, printing machines that can use the saddle-stitching binding process as part of it. Scitex's Digital Printing 6240 and 5300 inkjet print systems can print a four-inch or 2.77-inch wide "channel." Its two ends can be piled up to be bound with an eight-inch cover. The Scitex model uses 300 dpi to handle full-sheet printing perfectly, and can control the printed signatures into the binding machine in real time. In fact these technologies are already in use. Several other companies already have high-speed (250PPM), full-length, printers that use Hewlett-Packard cartridge technology, such as cartridge technology used in desktop printers. 3, internal mail! This may be the most significant improvement for the printing industry. Twenty-five years ago, almost all journals and sample mails were treated as a separate external process. Internal processing now dominates. United Litho is a $2.6 billion Association magazine printer. His main job is to complete 20,000 to 60,000 impressions using similar cut sizes and paper amounts. Recently, he ordered two horse-riding staplers from Muller Martini and a Tempo-type in-line email-mailing saddle stitching line. According to Chris Azbill, Operations Agency Manager, explained that when the press reduces its own requirements, the length of the printer's network will be twice the length of its average length. “All the people who use a binding machine today can complete the work of using two binding machines or two or three external processing mail binding machines in the past,” said Azbill. “It's quite economical.” However, the mail is handled internally. It is more advanced than simply adding a mailing list in the binding machine. Because the most efficient treatment is through inkjet printing, a separate printer and saddle stitcher production line must be added to handle the information sent from the mail file to the inkjet printer if unqualified The situation happens when there is a book logger to manage, at the same time dealing with the classification of the mail and binding the books and books from the counting stacker. Many printers found that they had to hire people who knew the mail bills, mailing cycle and software. However, these investments proved to be valuable because the increased internal processing of mail may attract a considerable amount of new business. 4, dark institutions! Printers and their customers are always looking for something extra to add to the books and sellers can afford it. Especially for the sake of attraction, through gluing, special forms, CD's and mailings, etc. Both Heidelberg and Muller Martini have introduced samples of paper feeders and gluing machines that can quickly enter various subsequent processed products on saddle-shaped transmission lines. Ferag's CombiDrum binding machine also provides a sample of triple input stations and is installed in the darkroom and other applicators to distinguish it from CombiServer's two signature input machines. One of the basic uses of these feeders is for CD packaging. These feeders are so precise that they guarantee that the text on a separate page can be accurately aligned to the CD's location. Most CDs are presented in multi-band format attached to the journal. The job of placing the CD is arranged as an additional external processing operation in the binding process, so that although the CD, which is part of the sample or the journal, will lose its visibility. Even so, today's hot dark institutions may have withered rather than fast. As always, printers must weigh the ratio between the amount of unrealistic profits that come with investing money and the ROI requirements of such an attachment. In the United States, there is a shortage of skilled workers. This forced printers to consider the use of automated equipment, which is a basic point of view of the ROI without labor. Indeed, Stirnimann said that the selection of equipment in the United States market is mostly based on price. Printers in the United States want a short-term ROI of about 18 months, and the meeting believes that ROI will become a barrier for printers to further consider higher automation technologies. However, more devices are choosing further methods to meet human environmental modification. A typical workshop with more than 200 employees employs a large number of automated systems. These systems can increase the efficiency of the machine but can potentially reduce manpower requirements. According to Stirnimann, approximately two operators are required to manually install a pallet value stack (approximately 500,000 pages) into the saddle stitcher feeder. On the other hand, an operator using a blue box can ship 600,000 pages. Rotation technology is another step in automation. U.S. adoption of a rotation-type system is still limited. In this type of machine, the signature is fed directly from the printer to the rear binding machine via a rotary wheel. Stirnimann said that a runner can contain approximately 530,000 pages. The executive further added that if a printing machine staples a 16-page book in a saddle-stitched manner at a rate of 14,000 per hour, it takes six workers to feed the paper manually, and eight feeders - but only with the input device It takes two to three employees. The rotary input device requires only one lift driver and he can handle several saddle stitching lines. The potential benefits are substantial. Muller Martini's PrintRoll system is currently in use at RR Donnelley and Lychburg and Roanoke. The Tempo-type collation can be entered with a dual non-shaking wheel, which automatically changes the input source when the wheel is empty. The runner also automatically feeds material from the runner stack into the binding machine. The cost of implementing such a system is very high, and the operation is flexible and simple. But in the end, only one person needs to run a 10-unit saddle stitcher at high speed. This requires sufficient process changes to automate multiple considerations. Today's trend speed is important, and there are many high-speed successful saddle stitchers. According to Srirnimann, “The trade-off of a binding device is the speed at which you can prepare, optimize it, run it at its highest speed, and run at your maximum added value.” Paragall of Ferag added, “When it comes to other requirements, such as the optional binding function and the inkjet function, people want to get high speed.” However, there is no indication that it will be safer because the binding equipment will be more automated on Print'01. Easy to transport and ship, with greater flexibility. Don't stop and we will meet again in the binding hall in September in Chicago.

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